煤炭工程 ›› 2025, Vol. 57 ›› Issue (4): 210-217.doi: 10. 11799/ ce202504029

• 装备技术 • 上一篇    下一篇

煤岩巷道综掘机截割部恒功率控制策略研究及应用

张丽萍,孟本昌,张园萍   

  1. 1. 中国矿业大学(北京) 机械与电气工程学院
    2. 山西大同大学
  • 收稿日期:2024-06-20 修回日期:2024-09-02 出版日期:2025-04-10 发布日期:2025-05-28
  • 通讯作者: 张丽萍 E-mail:15735296098@163.com

Research and application of constant power control strategy for cutting section of coal-rock tunnel excavator

  • Received:2024-06-20 Revised:2024-09-02 Online:2025-04-10 Published:2025-05-28
  • Contact: Liping -Zhang E-mail:15735296098@163.com

摘要:

针对煤岩巷道物相性质对快速掘进系统难以实现精准控制同时截割过程对系统产生载荷波动和冲击等现象,以聚鑫煤矿11181工作面回风巷道快速掘进过程为研究对象,系统截割电机电流为反馈信号,采用模糊滑模变结构方法对系统非线性电液控制系统进行恒功率控制,实时调节截割部横摆速度并进行现场应用分析。研究结果表明:相比于模糊PID控制方法,基于模糊滑模变结构的控制方法能够使系统截割部横摆速度保持稳定,速度跟踪效果更好,截割功率波动仅为额定功率的2.81%;经现场应用分析,在煤岩硬度突变时,模糊滑模变结构控制方法能够降低截割系统的功率波动同时维持截割系统恒功率运行,平均巷道掘进日进尺提升了38.3%,快速掘进系统的控制精度和稳定性得到进一步提升。

关键词:

煤岩巷道 , 快速掘进技术 , 模糊滑模变结构 , 恒功率控制

Abstract:

In response to the difficulty of achieving precise control of the rapid excavation system due to the physical properties of coal and rock tunnels, and the phenomenon of load fluctuations and impacts caused by the cutting process on the system, the return air roadway of the 11181 working face in Juxin Coal Mine is taken as the research object. The cutting motor current of the rapid excavation system is used as the feedback signal, and the fuzzy sliding mode variable structure method is used to control the nonlinear electro-hydraulic control system with constant power. The real-time adjustment of the cutting section's lateral speed is carried out and on-site application analysis is carried out. The research results show that compared to the fuzzy PID control method, the control method based on fuzzy sliding mode variable structure can keep the lateral swing speed of the cutting part of the system stable, have better speed tracking effect, and the cutting power fluctuation is only 2.81% of the rated power; Through on-site application analysis, it has been found that the fuzzy sliding mode variable structure control method can reduce the power fluctuation of the cutting system, maintain constant power operation of the cutting system, and further improve the control accuracy and stability of the rapid excavation system when the coal rock hardness suddenly changes.

中图分类号: